Flanged Insertion Probe

The ZT-100-TEG I-Series Flanged is a permanently installed insertion probe designed for water-in-TEG measurement in large-diameter, high-pressure glycol circulation lines. The probe is bolted directly to a flanged nozzle, providing a robust, leak-tight installation rated up to ANSI Class 1500.

Without the complexity of a retraction mechanism, the flanged version offers a simpler, more compact installation with higher pressure capability. Ideal for pipelines 6" and larger where the probe does not need to be removed under pressure.

ZT-100-TEG I-Series Flanged Water in TEG Monitor

Key Features

High Pressure Rating

Rated up to ANSI Class 1500, suitable for high-pressure glycol systems in HP/HT gas processing applications.

TEG-Optimised

Calibrated for the dielectric properties of triethylene glycol across the full range of water loading.

Simple Installation

Bolts directly to a flanged nozzle. No retraction kit, ball valve, or packing gland required.

Hazardous Area Certified

ATEX and IECEx certification for Zone 1 and Zone 2 installations at gas processing facilities.

Robust Construction

316L stainless steel probe and wetted parts. IP67 rated enclosure for outdoor gas plant environments.

Standard Communication

4-20mA analog output and Modbus RTU digital communication for DCS, SCADA, and PLC integration.

Technical Specifications

Measurement PrincipleCapacitance-based sensing
MediumTriethylene glycol (TEG)
Measurement Range0 – 100% water content
Accuracy±0.5% (application dependent)
Pipeline Size6" and larger
Mounting Flange3" or 4" ANSI 150RF to 1500RF
Max Pressure ClassANSI 1500 (Class 1500)
Process Temperature−20°C to +120°C
Wetted Materials316L Stainless Steel, PEEK, Viton
Probe LengthSpecified per application
Enclosure RatingIP67
Hazardous AreaATEX II 1/2 G Ex d IIB T4, IECEx

Electronics Options

Every ZT-100 measuring element works with the electronics below. The choice is electrical rather than mechanical — the enclosure, the mounting and the process connection do not change with it.

  • ZT-100-BLoop powered, two-wire, HART. The variant shipping today.
  • ZT-100-B2The next loop-powered board — intrinsically safe, improved throughout.Coming soon
  • ZT-100-C24 VDC, full-colour display, Bluetooth, HART and Modbus RTU.In release preparation
  • ZT-100-FCFull-Cut — 0–100% water cut, through phase inversion.In release preparation
Compare all electronics →

Applications

HP/HT Gas Processing

High-pressure glycol dehydration systems where process pressures exceed ANSI 300 class ratings.

Large Glycol Headers

Permanent installation in large-diameter glycol headers for continuous water content monitoring.

Subsea Tiebacks

Topside glycol monitoring for subsea tieback systems with high-pressure glycol injection circuits.

Gas Export Facilities

Glycol quality verification at gas export terminals to ensure dehydration meets pipeline water dew point specifications.

Configure Your ZT-100-TEG I-Series Flanged

Specify your pipeline size, flange rating, process conditions and probe length requirements and we will provide a complete quotation.